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The RULER® Instrument
The patented RULER® technology is a portable oil analysis
instrument that quickly measures the levels of antioxidants in
petroleum- and synthetic-based oils, greases, and industrial fluids.
Designed to provide rapid and accurate evaluations of lubricant
oxidation stability and remaining antioxidant concentration, the
RULER® is ideal for field testing, maintenance facilities, and
oil analysis laboratories as part of a proactive oil condition
monitoring program.
The Role of Antioxidants
The antioxidants added to lubricants are
vital to fluid integrity and are specially formulated for each type of
application, accounting for the various exposures to heat, atmospheric
oxygen, and water. Under normal machine operating conditions, radical
oxidation would typically degrade any lubricant without a protective
additive package. This could result in sludge and deposit formation,
filter blockages, oil thickening, and an increase in oil acidity. The
antioxidants present in the additive package will significantly limit
oil degradation from occurring but will be depleted in the process.
Therefore, it is imperative to know the status of the antioxidants in
oils being used in service.
Conventional Measurement Techniques
Many conventional laboratory techniques such as kinematic viscosity,
total acid number (TAN), infrared (IR) data, and wear metal analysis
are used for measuring the extent of oil degradation. These techniques
only begin to show significant changes in the physical and chemical
properties of the oils when a majority of the antioxidants have been
depleted and the oil has begun to substantially degrade, approaching
the end of its useful life. This is a point where machine wear and
failure may become a severe problem. However, to ensure that a
lubricant is not used past the end of its useful life, periodic oil
changes are inherently conservative which results in discarding
lubricant that is still suitable for use.
The RULER® Measurement Technology
The RULER® instrument quantitatively determines the remaining
utility of the lubricant by measuring the remaining concentrations of
the antioxidants. The rate of antioxidant depletion over time can be
monitored and used to predict proper oil change intervals as well as
detect abnormal equipment operation prior to machine breakdown. These
important assessments can be easily made by field personnel from the
data acquired and analyzed by the RULER® instrument. The
results are then presented directly on the touch screen. In addition,
the RULER® Data Management Software (R-DMS®) system,
which is part of the RULER® package, enhances this monitoring
process and can be utilized on a desktop or laptop computer.
The measurement principal of the RULER® is based upon linear
voltammetry, where this patented electrochemistry technique can
evaluate a wide range of antioxidants without any interference from
water, fuel, soot, dirt, metal, silt, or other contaminants. The
analysis of an oil sample requires the addition of less than 0.5 mL of
oil to an electrolytic test solution and insertion of the
RULER® probe into the solution. The instrument applies a
voltage ramp across the three-electrode sensing system in the probe. At
specific voltage values, the antioxidants will become chemically
excited and create an oxidation current that is recorded by the
instrument. A plot of oxidation current versus voltage, known as a
voltammagram, is displayed on the touch screen. The results can then be
readily analyzed using the RULER® instrument software and
interpreted by the field operator to determine if any immediate
maintenance action is necessary or to plan for the next appropriate oil
change interval.
The RULER® Data Management Software
(R-DMS®)
Utilizing the RULER® Data Management Software (R-DMS®)
on a desktop or laptop computer, the resulting data for each test site
can be easily tracked over time, enabling the user to identify normal
trends for any given piece of equipment. Variations from these trends
can be indicative of changes in system operating conditions causing the
accelerated oxidation of the lubricant. The R-DMS® software
package can maintain a large database of test results, display multiple
test results, export data to other formats, and incorporate trending
data from other techniques such as viscosity, acid number, infrared
(IR) data, and wear metal analysis to provide a complete condition
monitoring package. Therefore, with complete information about
lubricant quality, determinations can be easily made regarding oil
change intervals or additive reinforcement to extend the life of the
lubricant.
The RULER® Test Solutions
The patented test solutions formulated specifically for RULER®
analysis optimize the measurement of specific antioxidants in any given
class of oils. These RULER® test solutions are provided in 7mL
glass vials which attach easily to the RULER® test probe, have
been identified by different colored caps, and are convenient for field
and remote testing. Each vial contains 5mL of a specific test solution
and 1g of specially prepared sand. After an oil sample is added to the
test solution and the vial is shaken, the oil and debris will adhere to
the sand and the antioxidants will remain in the solution for
RULER® analysis. The shelf life of the RULER® solutions
is at least one year from the date of manufacture. The black solutions
are for RULER® Acid Number (RAN).
The RULER® test solutions are available in four main classes:
red, green, blue, and yellow. The red solutions have been designed for
aviation oil applications, which includes ester-based turbine oils. The
green solutions have been designed for general applications, which
include phosphate ester-based oils, gear, compressor and hydraulic
oils, greases, and transformer oils. The blue solutions have been
designed for combustion engine applications, which include gear oils,
gasoline and diesel crankcase oils, and marine oils. The yellow
solutions have been designed for rust and oxidation applications, which
include mineral-based steam and gas turbine oils, phosphate ester-based
oils, gear oils, compressor and hydraulic oils, gasoline and diesel
crankcase oils, marine oils, greases, and transformer oils.
Specifications
CE Certified
Communication Ports:
Standard RS-232 port
Operating Temperature Range:
-30†C to +50†C
-22†F to +122†F
Power Supply
Rechargeable lithium-ion battery pack
Rechargeable lithium-manganese backup battery pack
Electrical Requirements
120V 50/60Hz
220V 50/60Hz
Included Accessories
Cable, and Communication Software
R-DMS® Software Package (RULER® Data Management
Software)
RULER® Probe
Carrying Case for RULER® instrument and accessories
Micropipettor with disposable tips
Alcohol pads
Tissue Wipes
Instruction Manual
Dimensions lxwxh,in.(cm)
24.8x10.4x6.1 (9.75x4.1x2.4)
Net Weight: 1.9 lbs (0.85kg)
Shipping Information
Shipping Weight: 10 lbs (4.5kg)
Dimensions: 2 Cu. ft.
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